Quote:
Originally Posted by Tonny LR
Great job! How long did it take to install the second Houghton AC unit since you had the experience from installing the first unit. I am admiring your expertise in installing AC>
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Thanks. Removing and installing is a straightforward one-day DIY job if you feel confident with the mechanical and electrical efforts. We took two half-days, as we worked each morning when it is cool. Overall, the Houghton AC3400 install was following the manual, step-by-step.
What we learned from first installation:
- how to set up our pulley hoist, for which we already had all the rope, slings, pulleys, and carabiners, with a safe, strong hanging point in our pole barn
- how to work SAFELY only from a ladder, never putting full weight on the roof
- how to disconnect the Dometic, inside and outside, carefully preserving all the items for sale
- how to strap to the Dometic for removal, best removing the cover
- how to strap to and balance the AC3400, given that most weight is toward the rear and to not strap over the area that settles onto the roof mount
- how to use the hoist and align the AC3400 on the roof mount so that you lower it, inch-by-inch, right into place - without sliding it around, including using the 4 mounting bolts inside as a reference
Given the above, disconnecting all the AC and DC power, and assuming you have your tools, ladders, hoist, electrical crimps, etc. ready, we estimate these times from our second effort, with two persons:
1. Disconnecting (carefully) the Dometic inside, including wiring: 30 min
2. Loosening the Dometic from the roof, attaching hoist, and getting it to the ground: 30 min
3. Cleaning the roof, including thoroughly removing the silicone sealant under the Dometic roof seal: 60 to 90 minutes
4. Sealing the AC3400 roof mount into place: 15 min
5. Hoist and place the AC3400 onto roof mount, aligning the mounting holes: 30 minutes
6. Connecting AC 120V to existing power cable: 15 min
7. Attaching plenum mounting bracket, air inlet duct, and properly torquing the 4 clamping bars and main mounting bolts: 30 min
8. Attaching plenum assembly, restoring power, and initial test: 30 minutes
Summary:
Dometic removal: 1 hr
Cleaning and prep: 1 to 1.5 hr
AC3400 install: 2 hours
Say 3 to 4 DIY hours total
The Houghton installation instructions are complete and excellent. We also recommend these tips:
- installing AC3400 using only hand powered tools, not powered devices
- moving the two AC3400 rear underside roof pads about 1/2" forward, before stapping and hoisting, so all pads are totally on the raised roof section
- using IDEAL splice cap copper crimp connectors (model 2006S), with matching caps, not wire nuts
- using 1-1/2" #8 stainless screws to attach AC3400 plenum assembly to plenum mounting bracket because the padded vinyl roof makes it difficult to push up and engage clips
- using 3" aluminum foil tape to close off the plenum vent toward the refrigerator/freezer
Of course, you spend "cool" time reading the operating manual to learn all the controls, with the many modes, via the remote control...
73/gus